The ball mill is suitable in the powder rubs each kind of ore and other materials, the balll mill is widely used in the dressing, professions, building materials and chemical industry and so on. It is divided into two rubbing way-the dry and the wet .There are two kinds of ball mill, grate type and overfall type due to different ways of discharging material. The ball mill is a key equipment to grind the crushed materials after the material were broken , and carrying on the smashing again. and the ball mill is widely used in powder-making production line including cement, silicate, new-type building material, refractory material, fertilizer, ore dressing of ferrous metal and non-ferrous metal, glass ceramics, etc,the ball mill carries on the dry type or the wet powder to each kind of ore and other grindability material rubs.
Ball mill grinding is mechanically rotated on their axis, but small ones normally consist of a cylindrical capped container that sits on two drive shafts (. And belts are used to transmit rotary motion). Functions on the same principle. , but cannot be used in the preparation of some pyrotechnic mixtures such as. Because of their sensitivity to impact. High-quality ball mill grinding is potentially expensive and can grind mixture particles to as small as 5. , enormously increasing surface is and reaction rates. The grinding works on principle of critical speed. The critical speed can be understood as that speed after which the steel balls (which is responsible for the grinding of particles) start rotating along the direction of the cylindrical device; thus causing no further grinding.
Ball mill grinding is characterized by their smaller (comparatively) diameter and longer length.
The feed is at one end of the cylinder and the discharge is at the other. Ball mill grinding is commonly used in the manufacture of. This industrial ball mill grinding is mainly big machines. Small versions of ball mill grinding can be found in laboratories where they are used for grinding sample material for quality assurance. The power predictions for ball mill grinding typically use the following form of the bond equation:
Ball mill grinding is normally operated at around 75% of critical speed, so a mill with diameter 5 meters will turn at around 14 rpm. The mill is usually divided into at least two chambers, allowing the use of different sizes of grinding media. Large balls are used at the inlet, to crush clinker nodules (which can be over 25 mm in diameter).
Ball diameter here is in the range 60-80 mm. In a two-chamber mill, the media in the second chamber is typically in the range 15-40 mm, although media down to 5 mm is sometimes encountered. As a general rule, the size of media has to match the size of material being ground: large media can’t produce the ultra-fine particles required in the finished cement, but small media can’t break large clinker particles. Mills with as many as four chambers, allowing a tight segregation of media sizes, were once used, but this is now becoming rips. Alternatives to multi-chamber mills are: Pairs of mills, run in tandem, charged with different-sized media. Use of alternative technology (see roll-presses below) to crush the clinker prior to fine-grinding in a ball mill grinding.
Ball mill grinding is the most robust design in the industry. Mills is the most robust design in the industry with installations through 27′ in diameter. These heavy-duty mills feature hydrostatic lubrication with either geoids or gearless drive arrangements. Fuller-trailer ball mill grinding have been manufactured in both grunion and shell-supported arrangements. We also offer a more cost effective mill line called the ft series mills. These mills range in size from 1.
ball mill grinding is ideal for low capacity grinding applications, mixing or dispersing materials such as paint pigments, or conditioning materials to provide special shape or surface preparation. The vibrating ball mill grinding operates in open or closed circuit for wet or dry continuous grinding. Just about any feed size, 4 mesh or finer, can be handled quickly, easily, and economically. These mills is available in two standard sizes, 15hp and 100hp.
ball mill grinding is most efficient when the maximum feed size is less than 2″ and iron contamination is not a factor. These mills is sized from 2hp to 450hp for wet grinding and from 2hp to 500hp for dry grinding. Particles of different sizes and densities, when revolved in a cone will classify themselves with the largest pieces at the point of the greatest diameter. The shape of the conical ball mill grinding provides a classifying action within the mill resulting in increased efficiency and lower power consumption.